Energy Management System for Factories and Facilities

Take control of your energy consumption before it takes control of your costs.

PowerWatch is a real-time electrical energy monitoring and analysis system. It provides instant insight into energy consumption, alerts you when predefined limits are exceeded, and supports better decision-making across factories, commercial facilities, and energy systems.

Real-Time Monitoring Monitor energy consumption, voltage, current, power quality, and other key electrical parameters in one place.
Automated Alerts Receive notifications whenever monitored parameters exceed predefined limits.
Web Dashboard Access your data from anywhere through an easy-to-use web application.
SCADA / Modbus Integration Integrate PowerWatch easily with existing monitoring, automation, and control systems.
PowerWatch Dashboard Status: Live Monitoring
Voltage
230.5V
Current
218A
Power
69.3kW
PF
0.98
Consumption by Phase
Consumption Over Time
24/7

Continuous monitoring of your electrical network and energy consumption

0.5S

Accuracy class for reliable energy measurements

RS-485

Modbus RTU communication for easy integration

Web

Simple access to reports, historical data, and alerts

The Problem

Without clear insight into your energy use, costs rise quietly while problems appear suddenly.

In many factories and commercial facilities, energy-related issues only become visible when an unusually high electricity bill arrives, peak demand limits are exceeded, or equipment begins to experience problems.

Hidden Energy Losses

Without detailed monitoring, it can be difficult to determine where, when, and why excessive energy consumption occurs.

Demand Peaks and Additional Costs

Load spikes are often detected too late, resulting in unnecessary energy costs and potential penalties.

Power Quality Issues

Voltage instability, harmonics, and other electrical anomalies can affect the reliability of equipment and production processes.

Lack of Data for Decision-Making

Without historical measurements and detailed reports, technical and management teams have limited information for optimizing operations.

Key Features

PowerWatch gives you a clear, timely, and actionable view of your electrical network.

The system combines measurement, analytics, reporting, and alerts so you can react before an issue develops into an unnecessary cost or equipment problem.

๐Ÿ“ˆ

Real-Time Monitoring

Monitor energy consumption, voltage, current, active and reactive power, power factor, and power quality at any time.

๐Ÿ””

Alerts

Define operating limits and receive notifications whenever monitored parameters exceed them.

๐Ÿงพ

Automated Reports

Generate and receive reports for predefined time periods, making energy analysis and monitoring easier.

๐Ÿ’ธ

Cost Estimation

Track estimated monthly consumption and energy costs without waiting for the electricity bill.

โ˜๏ธ

Secure Data Storage

Measurement data is securely stored and available through cloud services and the PowerWatch web application.

๐Ÿ–ฅ๏ธ

Web Dashboard

Access current and historical measurements from any location, whether you are part of the technical team or management.

Business Benefits

PowerWatch is more than a measurement system. It gives you greater control, faster response times, and better information for decision-making.

PowerWatch helps companies manage energy as a measurable and controllable resource rather than simply treating it as a monthly expense.

Lower Energy Costs

Identify waste, excessive consumption, and demand peaks faster, allowing targeted improvements and better energy optimization.

Fewer Unplanned Interruptions

Early detection of electrical anomalies helps technical teams react before they affect equipment or production.

Better Investment Decisions

Historical measurements and real operating data provide a stronger basis for decisions related to equipment, production lines, maintenance, and energy-efficiency investments.

Real-World Examples

Real measurements transformed into practical recommendations.

PowerWatch does more than display numbers. By analysing measurement data, we help identify the causes of energy-related issues and provide clear recommendations for reducing costs, improving operational stability, and protecting equipment.

Compressor station where electrical energy consumption was analysed
Compressor Station Analysis Under Real Operating Conditions

What did we discover at the compressor station?

During active and reactive energy monitoring, we identified elevated voltage levels, an unfavourable reactive power profile, and significant power peaks when an additional compressor was switched on.

โšก
Elevated Supply Voltage An average voltage of approximately 250 V was recorded, with peaks reaching 261 V. Based on these measurements, checking and correcting the voltage conditions was recommended to ensure safer and more reliable equipment operation.
๐Ÿ”‹
Reactive Energy and Power Factor Reactive power compensation was recommended to reduce unnecessary network loading and potential additional energy costs.
๐Ÿ“Š
Compressor Power Peaks The analysis showed that the main compressor frequently operates under high load, while activation of the secondary compressor creates short-term power peaks.
Value for the Client

The client receives a clear report with prioritized recommendations: what should be addressed immediately, where energy-saving opportunities exist, and which investments are justified based on actual operating data.

400 kW heat-treatment furnace in an industrial facility
Monitoring Thermal Cycles of a 400 kW Heat-Treatment Furnace

Precise Monitoring of Every Heat-Treatment Cycle

PowerWatch was used to monitor a 400 kW heat-treatment furnace. Each thermal treatment cycle was recorded individually, from start to finish, together with its electricity consumption and associated energy cost.

๐Ÿงพ
Cost of Every Heat-Treatment Cycle For every cycle, the system recorded the start time, end time, cycle duration, electricity consumption, and associated energy cost. This provided a reliable basis for calculating the actual cost of commercial heat-treatment services.
๐Ÿ› ๏ธ
Optimization Through Heating Element Replacement The analysis showed that worn heating elements extended the duration of thermal cycles. More timely replacement of heating elements can reduce cycle duration, lower electricity consumption, and improve process stability.
๐Ÿ•’
Furnace Operation Outside Working Hours Precise monitoring also revealed significant furnace activity outside normal working hours. Once identified, this unnecessary operation was eliminated.
Value for the Client

The client gained a reliable basis for determining the actual price of each heat-treatment service, monitoring the profitability of individual cycles, planning timely heating element maintenance, and preventing unnecessary energy consumption outside working hours.

Applications

Designed for environments where energy directly affects operating costs, reliability, and process safety.

PowerWatch can be applied wherever detailed electrical monitoring and energy control are important.

Factories

Monitor electricity consumption by production area, production line, machine group, or other critical points within the manufacturing process.

Commercial Facilities

Monitor building energy consumption and react quickly to unexpected load increases.

Energy Consumption Allocation

PowerWatch can replace multiple conventional submeters in commercial facilities and provide accurate energy allocation between offices, departments, tenants, or other users through multiple connected devices.

Building Automation

Use PowerWatch as a reliable source of real-time measurement data for BMS, EMS, and related building management systems.

SCADA Systems

Integrate PowerWatch into existing supervisory and control systems through standard industrial communication protocols and electrical measurement parameters.

Technical Specifications

Designed for accurate measurements and straightforward integration.

The PowerWatch measuring device is a digital three-phase electrical energy meter designed for low-voltage systems. It supports DIN-rail mounting, True RMS measurement, and Modbus communication.

Mounting DIN Rail
Rated Voltage 230/3×400 V AC
Energy Accuracy Class 0.5 / 0.5S
Communication RS-485, Modbus RTU
Measurement Type True RMS
Operating Temperature -25 °C to +70 °C
Key Device Capabilities
  • Configuration through the front panel or software.
  • Multi-tariff energy measurement support.
  • Internal clock with battery backup and event logging.
  • Maximum and minimum value recording with timestamps.
  • Measurement data retention during power outages.
  • Easy integration with SCADA and other monitoring systems.
Next Step

Want to see PowerWatch in action?

Request a short demonstration and discover how PowerWatch can be integrated into your facility, existing automation system, or energy monitoring infrastructure.

Contact

Let’s find out whether PowerWatch is the right solution for your facility.